Overview

Features

Custom Stem Solutions

Thread Removal Tool

Overview

Teledyne LeCroy Test Services Quick Stem Sensor (QSS) offers an alternative means by which to measure thrust and torque on motor-operated and air-operated valves. The QSS is a pre-fabricated thrust and torque strain bridge that is applied to a shaft in much the same way as a strain gage.

This time-saving device was developed to reduce the time and effort required to install strain gages in a radioactive environment. Since its introduction in nuclear plants, the patented QSS has become popular in many other industries and applications where gaging time and cost is a concern.

Features

Accuracy:

  • Calibrated Accuracy of ±3.2%
  • Uncalibrated Accuracy of ±8.2%

Applications:

  • 3/8” diameter and up for all stem sizes
  • Performance Trending
  • Safety Related Valve Testing
  • Maintenance and Diagnostic Testing
  • MOV Valves

Custom Stem Solutions

sqss    

We specialize in commercial-grade stem components designed to meet your exact needs. Whether you are dealing with torque, thrust, or both, we offer flexible configurations tailored to your specifications.

     

TLTS can supply custom QSSs for high temperature applications, large stem diameters and irregular shapes, such as our Square Quick Stem Sensor (SQSS) shown here.      

  • Torque and Thrust, Torque Only, Thrust Only
  • Standard or High Temperature Rating
  • Standard (1/2") or Narrow (3/8" or 1/4") Bandwidth

All solutions are commercial grade with 350 Ohsm resistance and available in a wide range of stem diameters and circumferences.

Thread Removal Tool

The Thread Removal Tool is used for the in-situ removal of valve stem threads. This permits the installation of the TLTS Quick Stem Sensor (QSS) on a smooth stem area for direct, accurate measurement of stem torque and thrust. A procedure for use of the thread removal tool is supplied with each system.

Datasheet
Features
  • Lightweight and portable design
  • Low clearance, split frame system
  • Requires less than 1 1/2" radial clearance
  • Automatic centering and squaring
  • Leaves precision finish for QSS installation
  • Set up and complete cut in minutes reducing ALARA
  • Pneumatic drive
Kit Hardware Included
  • Carrying Case
  • Frame Assemblies
  • 6 Collets (specify size from 7/8" to 3")
  • Cutting Tool Bits
  • 2 Collet Wrenches
  • Pneumatic Drive System
TLTS Part Numbers
  • PN 159128 (For up to 2 3/8" Diameter Valve Stems)
  • PN 159132 (For 2 1/2" to 3" Diameter Valve Stems)
sqss
thread removal tool

Installation Materials

Installation Procedure

Calibration Procedure

Installation Materials

M-Prep Conditioner A and M-Prep Neutralizer 5A
M-Prep Conditioner A
M-Prep Neutralizer 5A

Final surface preparation is accomplished with M-Prep Conditioner A immediately followed by M-Prep Neutralizer 5.

Conditioner A is a mild phosphoric-based acid compound. It acts as a mild etchant and accelerates the cleaning process. Neutralizer 5 is an ammonia-based material. It neutralizes any chemical reaction introduced by the Conditioner A which produces an optimum surface condition for the strain gage adhesive.

X60
X60
  • Designed for strain-gage installation
  • Room-temperature cure
  • Convenient single-use packaging
  • Dilute, easy to spread over QSS bonding surface
  • Mixing occurs in sealed poly envelope
  • Easy to mix: grasp ends of poly bag, pull apart to force plastic divider off, then pull back and forth over any exposed right-angled corner
M-Bond 200
M-Bond 200

M-Bond 200 is used for temporary sensor installations. It is easy to handle and has a fast room temperature curing time.

hardman epoxy
Hardman Epoxy

Hardman Epoxy is a two part adhesive that can be used for temporary or permanent installations. This adhesive cures in 12 hours at ambient temperatures. Stem temperatures should not exceed 150° F.

epy-500
EPY-500

EPY-500 is used for high temperature sensor installations (>200 to 450° F). It is a two-part epoxy that requires heat curing.

m-coat c
M-Coat C

M-Coat C is a solvent thinned RTV silicone rubber that cures to a tough rubbery transparent film. The coating has good all-around mechanical and electrical properties and is completely non-corrosive. Film thickness 0.015-0.02 inches per coat, good water splash protection, and chemical resistance.

3145 rtv
3145 RTV

3145 RTV is a single component 98% solids RTV silicone rubber. It has a room temperature cure (humidity reactive), is completely non-corrosive, and forms tough rubbery coating. The coating has high strength toughness and high elongation capabilities. It is good for short-term water immersion and is resistant to many chemicals.

permatex ultra black
Permatex Ultra Black 24105 / 82180

Ultra Black RTV is a single component, non-flowing RTV silicone. It has a room temperature cure (humidity reactive), is completely non-corrosive, and forms tough rubbery coating. The coating has high strength toughness and high elongation capabilities. It is good for short-term water immersion and is resistant to many chemicals.

Installation Procedure

Calibration Procedure

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